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Flawtech Specimen Kits

Flawtech Specimen Kits

FlawTech Specimen Kits are designed for the examination and analysis of materials to identify and understand flaws or defects. These kits are commonly used in industries like manufacturing, construction, and materials science to ensure the quality and integrity of materials and components.

The DK-1 Flawtech Specimen Kit Includes:

5 Specimens: 3 Plates, 1 Tee and 1 Pipe

  • 11 Total Discontinuities, “REAL FLAWS” randomly placed
    • Material: Carbon Steel
    • Kit Specifications: 5 specimens
      • MT/PT (1) Tee: 0.25”T x 4” x 8” x4”
      • VT (1) Plate: 0.25”T x 4” x 8”
      • UT (1) Plate: 0.625”T x 4” x 8”
      • RT (1) Pipe: 4” Sch80 (0.337” wall) x 8” & (1) Plate: 0.625”T x 4” x 8”
    • Flaws: 2 each in plates and tee, 3 in pipe, for a total of 11
    • Documentation Package Includes: Certificate of Conformance, CAD Drawings, RT Film and Test Sheets
    • 1 Carrying Case: 6” x 16” x 20”

    Flaws Included:
    #11 – Toe Crack fillet
    #15 – Center Line Crack DV (sub-surface)
    #18 – Base Metal Crack SV
    #19 – Base Metal Crack in root HAZ
    #20 – Crater Crack (crown stop-start area)
    #30 – Porosity SV (sub-surface)
    #32 – Porosity SV (surface)
    #37 – Slag Inclusion SV
    #54 – Lack of Fusion Fillet (surface breaking)
    #57 – Incomplete Root Penetration DV
    #71 – Excess Root SV

    Shipping Weight 35 lbs.

MK-1 Standard Magnetic Paricle/Liquid Penetrant Kit

10 Specimens: 8 Plates and 2 Tees

20 Total Discontinuities

Each specimen contains 2 “REAL FLAWS” Randomly placed; Specimens are packaged in a Free Carrying Case, complete with Document Package with “Flaw Truth” documented by CAD drawings with a Standard Tolerance of (+/-) 0.150″ (4mm).

  • Material: Carbon Steel
  • Kit Spec: 10 Specimens
    • (8) Plates: 0.25”T x 4” x 8”
    • (2) Tee: 0.25″T x 4” x 8” x 4”
  • Flaws: 2 each specimen, for a total of 20
  • Documentation Package Includes: Certificate of Conformance, CAD Drawings and Test Sheets
  • 1 Carrying Case: 6” x 16” x 20” each

Flaws Included:
#10 – Toe Crack SV
#11 – Toe Crack Fillet
#12 – Root Crack in SV
#14 – Centerline Crack SV (surface breaking)
#16 – Circumferential Crack SV (flush crown)
#17 – Transverse Crack in SV (flush crown)
#18 – Base Metal Crack SV (top HAZ area)
#19 – Base Metal Crack SV (bottom HAZ area)
#20 – Crater Crack SV (surface stop-start area)
#32 – Porosity SV (surface breaking)
#33 – Porosity Fillet (surface breaking)
#51 – Lamination Weld Prep
#53 – Lack of Fusion SV (surface breaking at crown)
#54 – Lack of Fusion SV (surface breaking at root)
#55 – Lack of Fusion SV (surface breaking at root)
#80 – Overlap Fillet

Shipping Weight 35 lbs

RK-1 Standard Radiographic Kit

10 Specimens: 8 Plates, 1 Pipe and 1 Tee

Each specimen contains 2 “REAL FLAWS” Randomly placed

Actual X-Ray film is provided for each specimen.  Specimens are packaged in 2 free carrying cases, complete with Document Package with “Flaw Truth” documented by CAD drawings with a Standard Tolerance of (+/-) 0.150″ (4mm).

20 Total Discontinuities

  • Material: Carbon Steel
  • Kit Specifications: 10 Specimens
    • (5) Plates: 0.375”T x 4” x 8”
    • (3) Plates: 0.625”T x 4” x 8”
    • (1) Tee: 0.375”T x 4” x 8” x4”
    • (1) Pipe: 4” Sch80 (0.337” wall)
  • Flaws: 2 each specimen, for a total of 20
  • Documentation Package Includes: Certificate of Conformance, CAD Drawings, RT Film and Test Sheets
  • 2 Free Carrying Cases: 6” x 16” x 20”

Flaws Included:
#12 – Root Crack in SV
#14 – Centerline Crack SV (Surface breaking)
#15 – Centerline Crack SV (Sub-surface)
#30 – Porosity SV / DV
#31 – Porosity Fillet (sub surface)
#34 – Single Gas Pore SV
#36 – Slag Inclusion SV (root area)
#37 – Slag Inclusion SV (weld groove area)
#38 – Slag Inclusion Fillet (root area)
#39 – Tungsten Inclusion SV (root area)
#56 – Incomplete Root Penetration SV
#57 – Incomplete Root Penetration DV
#59 – Incomplete Groove Weld (crown area)
#70 – Root Concavity SV
#71 – Excess Root Penetration SV
#72 – Misalignment Root & Crown SV
#90 – Weld Splatter SV
#92 – Chipping Hammer Marks SV

Shipping Weight 65 lbs.

RR-1 Standard Refernce Radiograph Set

16 Radiographs

21 Total Discontinues and 7 Processing Defects

  • Document Package Only: Certificate of Conformance, CAD Drawings, Test Sheets and Radiographs
  • Film Set Contains: 16 Radiographs of 21 flaws and 7 Processing Defects
  • Radiographs are of 10 carbon steel specimens as follows:
    • (4) Plates: 0.375″T
    • (3) Plates: 0.625″T
    • (1) Tee: 0.375″T
    • (2) Pipe:  4″ Sch80 (0.337″ wall

UK-1 Standard Ultrasonic Kit

10 Specimens: 8 Plates, 1 Pipe & 1 Tee

Each specimen contains 2 “REAL FLAWS” Randomly placed

Specimens are packaged in 2 Free Carrying Cases, Complete with Document Package with “Flaw Truth” documented by CAD drawings with a Standard Tolerance of (+/-) 0.150″ (4mm).

20 Total Discontinuities

  • Material: Carbon Steel
  • Kit Spec: 10 Specimens
    • (4) Plates: 0.375”T x 4” x 8”
    • (4) Plates: 0.625”T x 4” x 8”
    • (1) Tee: 0.375″T x 4” x 8” x 4”
    • (1) Pipe: 4″Sch80 (0.337″T wall)
  • Flaws: 2 each specimen, for a total of 20
  • Documentation Package Includes: Certificate of Conformance, CAD Drawings and Test Sheets
  • 2 Carrying Cases: 6” x 16” x 20” each

Flaws Included:
#10 – Toe Crack SV
#12 – Root Crack in SV
#15 – Centerline Crack, SV (Sub-surface)
#16 – Circumferential Crack SV (flush crown)
#17 – Transverse Crack in SV (flush crown)
#18 – Base Metal Crack SV (top HAZ area)
#30 – Porosity DV (sub-surface)
#31 – Porosity Fillet (sub-surface)
#34 – Single Gas Pore SV
#37 – Slag Inclusion SV (weld groove area)
#38 – Slag Inclusion Fillet (root area)
#50 – Lamination SV (base metal)
#52 – Lack of Fusion SV (crown area)
#55 – Lack of Fusion SV (surface breaking at root)
#56 – Incomplete Root Penetration SV
#57 – Incomplete Root Penetration DV
#59 – Incomplete Groove Weld (crown area)

Shipping Weight 65 lbs.

VK-1 Standard Visual Kit

10 Specimens: 7 Plates and 3 Tees

20 Total Discontinuities

Each specimen contains 2 “REAL FLAWS” Randomly Placed

Specimens are packaged in a Free Carrying Case, complete with Document Package with “Flaw Truth” documented by CAD drawings with a Standard Tolerance of (+/-) 0.150″ (4mm).

  • Material: Carbon Steel
  • Kit Spec: 10 Specimens
    • (7) Plates: 0.25”T x 4” x 8”
    • (3) Tee: 0.25″T x 4” x 8” x 4”
  • Flaws: 2 each specimen, for a total of 20
  • Documentation Package Includes: Certificate of Conformance, CAD Drawings and Test Sheets
  • 1 Carrying Case: 6” x 16” x 20” each

Flaws Included:
#20 – Crater Crack SV (surface stop-start area)
#32 – Porosity SV (surface breaking)
#33 – Porosity fillet (surface breaking)
#56 – Incomplete Root Penetration SV
#59 – Incomplete Groove Weld (crown area)
#70 – Root Concavity SV
#71 – Excess Root Penetration SV
#72 – Misalignment Root & Crown SV
#73 – Uneven Leg Length Fillet
#74 – Excess Crown SV
#75 – Excess Crown Fillet
#76 – Concave Crown SV
#77 – Concave Crown Fillet
#78 – Undercut SV
#79 – Undercut Fillet
#80 – Overlap Fillet
#90 – Weld Splatter SV
#91 – Weld Splatter on Filler

Shipping Weight 35 lbs.